Will semiconductor production be derailed by Hurricane Helene?
Hurricane Helene hit a quartz mine in North Carolina that is key to global semiconductor production, which could impact the entire tech industry. Here is everything we know so far
By Jeremy Hsu
4 October 2024
Constructing a semiconductor chip
IM Imagery/Shutterstock
The deadliest hurricane to strike the US mainland since Hurricane Katrina has also drawn attention for its potential disruptions to the tech industry. Destruction from Hurricane Helene is threatening one of the industry’s major supply chains – a North Carolina mining town that supplies high-purity quartz crucial for manufacturing the chips found in smartphones and data centres worldwide.
The mining town of Spruce Pine is among the many US communities impacted by Hurricane Helene, which killed more than 200 people in multiple states, displaced thousands and left more than a million homes and businesses without power. The storm pushed 900 kilometres inland from the Florida coast and inflicted deadly floods across a wide region, even reaching deep within the Blue Ridge mountains of North Carolina, where the Spruce Pine quartz mines are located.
Here is what you need to know about how Helene’s ripple effects could impact the tech industry.
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Why is high-purity quartz so important?
High-purity quartz is used to make fused-quartz crucibles, cylindrical containers that are key to the chip-manufacturing process because they can endure the high temperatures required to melt silicon. The melting-point temperature for semiconductor-grade polysilicon is around 1425°C (2597°F), and quartz crucibles can typically withstand temperatures of up to 1650°C (3000°F).
In the chip manufacturing process, the fused-quartz crucibles are filled with molten silicon. A silicon seed crystal is dipped into the melted silicon within the spinning crucible so that it can grow into a significantly larger silicon ingot before being gradually drawn out. A fully grown ingot can weigh over 500 kilograms.